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Time-Sensitive Network (TSN): Revolutionising Industrial Automation

05.05.20253 минути четене

With the rapid evolution of industry, efficient data transmission has become a crucial requirement, no longer just a luxury.

Time-Sensitive Network (TSN) technology has emerged as a game-changer, offering unprecedented opportunities for manufacturers looking to embrace digitalization principles. Let's explore how TSN is transforming industrial automation and why Mitsubishi Electric stands at the forefront of this technological revolution.

What Makes TSN Essential for Modern Manufacturing?

Time-Sensitive Network technology addresses a critical challenge in industrial automation: the need to transmit both small data packets and large data streams (such as video signals) over a single network with guaranteed timing and reliability. This capability is particularly crucial in advanced manufacturing environments where real-time image analysis powered by artificial intelligence requires instantaneous data processing. In these systems, automated decision-making must occur within milliseconds to maintain production efficiency, as production line performance depends directly on minimising latency between observation and action.

When delays occur in these systems - even by fractions of a second - the result is often reduced production line efficiency and increased operational costs. TSN eliminates these bottlenecks by ensuring time-critical data reaches its destination precisely when needed, allowing manufacturers to maintain optimal productivity while implementing increasingly sophisticated automation solutions.

TSN: The Backbone of Industrial Internet of Things (IIoT)

As manufacturers embrace the Industrial Internet of Things (IIoT), the demand for reliable, deterministic networks becomes even more pronounced. TSN provides the perfect foundation for IIoT implementation by enabling predictable data delivery with guaranteed timing. The technology supports diverse traffic types on a single network infrastructure, ensuring critical and non-critical data can coexist without interference. This capability to handle multiple data priorities simultaneously while providing the bandwidth and reliability needed for complex automation systems aligns perfectly with the core principles of Industry 4.0, making TSN an essential technology for manufacturers pursuing digital transformation.

The versatility of TSN networks means companies can consolidate previously separate networks into a unified infrastructure, reducing complexity and maintenance costs while improving overall system performance. This convergence of IT and OT (Operational Technology) networks represents one of the fundamental shifts required for true industrial digitalisation.

Mitsubishi Electric has demonstrated its commitment to innovation through the development of CC-Link IE TSN - a groundbreaking interface that fully leverages Gigabit Ethernet capabilities. As the first solution of its kind, CC-Link IE TSN represents a significant leap forward in industrial networking technology, offering unprecedented speed, reliability, and determinism for industrial applications.

In 2018, Mitsubishi Electric announced an ambitious plan to integrate CC-Link IE TSN across 102 different devices, including Human-Machine Interface (HMI) panels, industrial robots, servo drives and motors, frequency converters, and Programmable Logic Controllers (PLCs). This comprehensive approach ensures that manufacturers can implement TSN technology throughout their entire production ecosystem, maximising the benefits of deterministic networking without requiring complex gateway devices or protocol converters.

The widespread implementation of CC-Link IE TSN across Mitsubishi Electric's product portfolio demonstrates the company's understanding that true network performance benefits come from end-to-end integration. By ensuring compatibility across their automation portfolio, Mitsubishi Electric provides manufacturers with a clear path toward implementing advanced networking capabilities.

Interoperability: The Key to Cost-Effective Implementation

One of the most significant advantages of CC-Link IE TSN is its adherence to open standards, ensuring excellent interoperability between devices from different manufacturers. This standards-based approach delivers several critical benefits for industrial users. Reduced integration costs through seamless device compatibility allow companies to select the best equipment for each application without worrying about network compatibility issues.

The flexibility to implement changes gradually rather than requiring wholesale equipment replacement is particularly valuable for manufacturers with established production facilities. This approach protects existing investments while enabling future technological upgrades. The simplified network architecture, with fewer gateways and protocol converters, reduces points of failure and simplifies maintenance procedures.

For manufacturers, this means the ability to optimise automation costs while maintaining the agility to adapt to changing market demands. The open nature of CC-Link IE TSN allows companies to build best-of-breed automation systems that can evolve over time, adding new capabilities as business requirements change without requiring complete system redesigns.

Mitsubishi Electric continues to invest in the development of CC-Link IE TSN technology. Current research and development efforts focus on fibre optic implementations for long-distance signal transmission while maintaining precise timing parameters. This advancement will be particularly valuable for large manufacturing facilities or distributed production environments where network spans can extend over significant distances.

Enhanced security applications are another area of focus, addressing scenarios where reliability and speed requirements are exceptionally demanding. As industrial systems become increasingly connected, the need for networks that can maintain deterministic performance while implementing robust security measures becomes critical.

This discussion is particularly timely considering the European Union's Cyber Resilience Act (CRA), which represents a significant shift in the regulatory landscape for connected products. The CRA, which entered into force on 10 December 2024, establishes comprehensive cybersecurity requirements for products containing digital components.

For industrial systems, the implications are substantial. The Act mandates that manufacturers and retailers ensure cybersecurity throughout the entire lifecycle of their products—from planning and design to development and maintenance. This means industrial networks must not only meet deterministic performance requirements but also demonstrate compliance with these new regulatory standards.

Particularly noteworthy for industrial applications is that certain critical products with significant cybersecurity relevance will require third-party assessment by an authorised body before they can be placed on the EU market. Industrial control systems and connected machinery will likely fall into this category, requiring additional verification steps.

The CRA will rebalance responsibility towards manufacturers, who must ensure their products with digital elements meet cybersecurity standards to receive the CE marking that indicates compliance. For industrial network designers and operators, this means incorporating security-by-design principles from the outset rather than as an afterthought.

While the main obligations introduced by the Act will apply from 11 December 2027, organisations should begin preparing now, particularly as industrial systems often have lengthy development cycles and extended operational lifespans. The establishment of the CRA Expert Group will provide guidance on implementation, which industrial stakeholders should monitor closely.

It's worth noting that the CRA complements other legislation, particularly the NIS2 Directive, creating a more comprehensive cybersecurity framework that industrial systems must navigate. This regulatory evolution underscores the importance of developing industrial networks that can balance stringent security protocols with the speed and reliability demands of modern industrial applications, while also maintaining compliance with an increasingly complex regulatory environment.

Increased bandwidth capabilities to support even more data-intensive applications are also under development, anticipating the growing demands of advanced analytics, machine vision systems, and other high-data-volume industrial applications. Alongside these technical improvements, Mitsubishi Electric is expanding the CC-Link IE TSN device ecosystem to provide even greater flexibility in system design. This expansion is particularly noteworthy as CC-Link IE TSN implements a structured classification system that certifies nodes and switches according to specific functionality and performance levels. Products within this ecosystem are categorised as either Class A or Class B, with each classification offering distinct capabilities tailored to various industrial requirements. 

Class B compatible products are essential for implementing high-speed motion control systems that demand precise timing and synchronisation, whilst Class A devices serve other industrial communication needs. This tiered approach enables system integrators to select components that precisely match their application requirements, ensuring optimal performance without unnecessary cost. When designing systems that incorporate both Class A and Class B devices, engineers should consult the relevant master product manuals to ensure proper configuration and interoperability. As the CC-Link IE TSN ecosystem continues to grow, it offers industrial users increasingly diverse options for building systems that can effectively meet the technical demands of modern industrial applications.

These ongoing innovations ensure that CC-Link IE TSN will remain at the cutting edge of industrial networking technology for years to come, providing manufacturers with a future-proof foundation for their automation infrastructure.

Embracing the Future of Industrial Networking

As manufacturers continue their journey toward fully digitalised production environments, Time-Sensitive Network technology—and specifically Mitsubishi Electric's CC-Link IE TSN—will play an increasingly vital role. By providing the deterministic networking capabilities required for advanced automation, real-time analytics, and seamless integration of diverse systems, TSN is helping to unlock new levels of productivity, efficiency, and innovation in manufacturing.

The ability to transmit time-critical control data alongside bandwidth-intensive information streams on a single network infrastructure represents a fundamental advancement in industrial communication. This convergence simplifies network architecture while improving overall system performance, allowing manufacturers to implement increasingly sophisticated automation solutions without the complexity and cost of maintaining separate networks for different types of traffic.

For companies looking to maintain a competitive edge in today's fast-paced industrial landscape, implementing TSN technology isn't just an option—it's becoming an essential step toward future-proofing operations and embracing the full potential of Industry 4.0. Mitsubishi Electric's leadership in this area, demonstrated through their comprehensive CC-Link IE TSN implementation, provides manufacturers with a clear path toward realising these benefits in their own operations.

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